BMW has filed a new patent with the European Patent Office for a device that safely and cost-effectively removes cells from EV batteries for recycling. With more EVs reaching the end of their lifecycles, large-scale battery recycling has become a booming industry, and BMW’s innovation aims to streamline the process.
Unique Solution for EV Battery Recycling
BMW’s new patent details a large-scale device designed to efficiently remove EV battery cells for recycling. The system works by first heating the battery pack in a controlled manner to weaken the adhesive holding the cells in place. A heated liquid is pumped through the battery pack’s cooling pipes, ensuring uniform heating.
Once the adhesive is softened, a stamping mechanism pushes out the cells with far less force than traditional methods, making removal safer and more efficient.
While similar technologies exist, BMW’s approach stands out for its unique heating method and scalability for mass recycling, offering a cost-effective and sustainable way to process EV batteries at the end of their lifespan.
Recycling at Scale
As the battery-recycling industry rapidly expands, automakers and private enterprises are racing to develop efficient methods to recover valuable materials like lithium, cobalt, and nickel from spent EV batteries.
BMW’s latest patent aims to streamline the disassembly process, making it easier to remove cells from battery packs before further recycling. While the most cost-effective way to extract raw materials is still being debated, BMW’s innovation tackles a crucial first step by safely and efficiently dismantling battery packs, paving the way for large-scale recycling.


